Smash Burger Grilled Cheese with Special Sauce Recipe
Introduction
The Smash Burger Grilled Cheese with Special Sauce is an indulgent twist on two classic comfort foods. Crispy smashed beef patties meet melty cheese and tangy pickles inside buttery, golden toasted bread. This sandwich is perfect for a satisfying lunch or dinner that’s full of bold flavors and textures.

Ingredients
- 1 lb Ground Beef
- 1 small Onion, thinly sliced
- ½ cup Smashburger Sauce
- 8 slices Hearty White Bread
- 8 slices American Cheese
- 2 cups Havarti Cheese, shredded
- ⅓ cup Sliced Dill Pickle Chips
- 2 tablespoons Salted Butter
- Kosher Salt
- Fresh Cracked Pepper
Instructions
- Step 1: Divide the ground beef into four equal portions and roll each into a ball.
- Step 2: Heat a large cast iron skillet or flat top griddle until it is super hot and begins to smoke.
- Step 3: Place the beef balls on the hot surface. Season each with a generous pinch of kosher salt, fresh cracked pepper, and 1 teaspoon of smashburger sauce. Top with sliced onions.
- Step 4: Cover each burger with a sheet of wax or parchment paper to prevent sticking, then smash down firmly using a thin metal spatula and a heavy object like a sandwich press or meat mallet.
- Step 5: Cook the burgers until caramelized and about 60% done, then flip carefully, scraping up any stuck bits from the surface.
- Step 6: Immediately top each patty with two slices of American cheese and allow it to melt fully. The burgers are done when they reach an internal temperature of 165°F.
- Step 7: Lower the heat and spread 1 tablespoon of smashburger sauce onto four slices of bread.
- Step 8: Melt half the butter on the clean side of the skillet. Place the sauced bread slices sauce-side up in the skillet.
- Step 9: Flip each cheeseburger directly onto the sauced bread, cheese side down. Add pickle slices and evenly distribute shredded Havarti cheese over the burgers.
- Step 10: Top each with the remaining slices of bread. Use the remaining butter to butter the top slices of bread on the outside.
- Step 11: Cook until the bottom is golden brown and the cheese is mostly melted, then carefully flip and cook the other side until golden and fully melted.
- Step 12: Remove sandwiches from heat and let rest for 1 minute before serving. Serve with extra smashburger sauce for dipping.
Tips & Variations
- For a smoky twist, add a few dashes of smoked paprika to the beef before cooking.
- Swap Havarti for sharp cheddar for a tangier flavor profile.
- Use pickles with different acidity levels—bread and butter, spicy, or classic dill—to customize the tanginess.
- Cook burgers on a cast iron skillet for extra crust and even heat distribution.
- Toast the bread slightly before assembling to prevent sogginess when adding sauce.
Storage
Store any leftover sandwiches wrapped tightly in plastic wrap or foil in the refrigerator for up to 2 days. To reheat, warm gently in a skillet over low heat or in a toaster oven to maintain crispiness and melt the cheese without drying out the bread.
How to Serve

Serve this delicious recipe with your favorite sides.
FAQs
Can I make the smashburger sauce from scratch?
Yes, smashburger sauce typically combines mayonnaise, ketchup, mustard, pickles, and seasonings. You can create your own by mixing these ingredients to taste if you don’t have pre-made sauce on hand.
What type of cheese works best for this sandwich?
American cheese melts smoothly and offers a creamy texture, making it ideal for this recipe. Havarti adds a mild, buttery flavor and melts well too. You can also try cheddar or Swiss for different taste variations.
PrintSmash Burger Grilled Cheese with Special Sauce Recipe
This Smash Burger Grilled Cheese with Special Sauce is a deliciously indulgent sandwich combining perfectly smashed and caramelized ground beef patties with a melty blend of American and Havarti cheeses, tangy dill pickles, and a flavorful homemade Smashburger sauce. Grilled to golden brown perfection in a cast iron skillet, this sandwich offers a satisfying mix of textures and flavors, ideal for a comforting meal.
- Prep Time: 10 minutes
- Cook Time: 15 minutes
- Total Time: 25 minutes
- Yield: 4 sandwiches 1x
- Category: Sandwich
- Method: Stovetop
- Cuisine: American
Ingredients
Burger and Sauce
- 1 lb Ground Beef
- 1 small Onion, thinly sliced
- ½ cup Smashburger Sauce
- Kosher Salt, to taste
- Fresh Cracked Pepper, to taste
Sandwich
- 8 slices Hearty White Bread
- 8 slices American Cheese
- 2 cups Havarti Cheese, shredded
- ⅓ cup Sliced Dill Pickle Chips
- 2 tablespoons Salted Butter
Instructions
- Prepare and Shape Patties: Divide the ground beef into four equal portions and roll each into a ball. Set aside.
- Heat Cooking Surface: Preheat a large cast iron skillet or flat top griddle until it is extremely hot and just starting to smoke.
- Smash and Season Burgers: Place the beef balls on the hot surface. Immediately season each with a generous pinch of kosher salt, freshly cracked pepper, and about 1 teaspoon of Smashburger sauce. Add sliced onions evenly on top of each ball. Using a sheet of wax or parchment paper on top (to prevent sticking), smash each ball down with a thin metal spatula and a heavy object like a sandwich press or meat mallet to form flat patties.
- Cook and Flip Patties: Let the patties cook until they begin to caramelize and are approximately 60% cooked through. Carefully flip them, scraping up any browned bits stuck to the skillet to incorporate flavor.
- Add American Cheese: Immediately top each flipped patty with two slices of American cheese to melt as they finish cooking. Continue until patties reach an internal temperature of 165°F.
- Prepare Bread with Sauce: Reduce heat to low. Spread 1 tablespoon of Smashburger sauce onto four slices of bread.
- Toast Bread and Assemble Sandwich: Melt half the butter on the clean side of the skillet, ensuring no residual burnt bits remain. Place the sauced bread slices butter-side down. Flip the cheeseburgers onto these bread slices, cheese side down. Add sliced dill pickles on top, then sprinkle shredded Havarti cheese evenly over the pickles. Top with the remaining four slices of bread. Butter the tops of these slices with the remaining butter.
- Grill Sandwich: Cook the sandwiches until the bottom bread side is golden brown and most of the cheese inside has melted. Carefully flip and grill the other side until also golden brown and the cheese is fully melted.
- Rest and Serve: Remove the sandwiches from the skillet and let them rest for 1 minute before serving. Serve with the remaining Smashburger sauce for dipping.
Notes
- Use a thin metal spatula and wax paper for better control and to avoid sticking when smashing the patties.
- Ensure the skillet or griddle is very hot before placing the meat for a good caramelized crust.
- Resting the sandwich briefly after cooking helps the cheese set slightly and prevents burning your mouth.
- If preferred, substitute American cheese with your choice of meltable cheese, but Havarti adds a creamy texture inside.
- Internal temperature for ground beef should reach 165°F for safe consumption.
Keywords: burger, grilled cheese, sandwich, smash burger, cheese, American cheese, Havarti cheese, special sauce

